RF Connectors Appl Tooling Datasheet by TE Connectivity AMP Connectors

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tuna Electronics
RF Connectors
Application Tooling
7059
7
RF Connectors
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Hand Tools
AMP CERTI-CRIMP Hand Tools are our top-of-the-line
crimping tools featuring the original ratcheted crimp
control. All tools are designed to exacting specifications,
and manufactured using high quality materials to provide
long service life. Recommended for low production runs,
repairs and prototype work, and applications requiring
consistent, highly-reliable terminations.
See Catalog 65780 for further information.
Typical CERTI-CRIMP Hand Tools with Integral
(Non-Interchangeable) Dies
Part Number 58537-1
(used with PRO-CRIMPER
Tool Frame 354940-1)
for 50 Ohm BNC Dual Crimp
MIL Type Connectors
Part Number 220015-1
for 50 Ohm N Connectors
CERTI-CRIMP Hand Tool
with Interchangeable Dies
Part Number 69710
Part Numbers
Item Description AMP Military
(M22520/)
Hand Tool 59980-1 36-01
Plug Locator 220220-2 36-06
(without Center Contact)
Plug Locator 220221-2 36-04
(with Center Contact)
Jack Locator 220222-2 36-05
Die Set for RG-402/U Cable 312253-1 36-03
(.141 [3.58] O.D.)
Die Set for RG-405/U Cable 312253-2 36-02
(.086 [2.18] O.D.)
Cutoff Fixture 311395-1 36-09
Cable Dressing Fixture 311396-1 36-07
Trimmer Tool 312317-1 36-08
Cable Bend Fixture Assembly 220224-1 36-10
Includes following 6 items:
Bend Segment, RG-402/U 311386-1 36-11
(.125 [3.18] Radius)
Bend Segment, RG-402/U 311386-2 36-12
(.250 [6.35] Radius)
Bend Segment, RG-405/U 311386-3 36-13
Tool Holder 311392-1
Limiting Pin 307581-1
Conforming Block 312067-1
Hex Wrench 21027-6
Carrying Case 13126-1
Insert, Case 13127-1
Hand Tool Kit for SMA and Blindmate
Connectors
Part Number 59981-1
tuna AMP Electronics
RF Connectors
Application Tooling (Continued)
7060 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Universal Compression
Crimp Tool
AMP Kit Part Number
1055835-1
M/A-COM Kit Part Number
2598-5200-54
AMP Universal Compression
Crimp Tool offers the ability
to rapidly produce cable
assemblies using solderless
compression crimp connec-
tors with semi-rigid cables.
This universal assembly tool
kit will attach SMA, OSP, N
and TNC series connectors
to .141 [3.58], .085 [2.16]
and .250 [6.35] cable
quickly and consistently
with excellent mechanical
and electrical results.
The tool kit permits single
hand assembly. Anvils and
cable supports can be
quickly changed. Crimp
lengths can be adjusted
from .001 [.025] to 1.000
[25.4] in increments of .001
[.025]. Sharp radius bends
in cables are easily accom-
modated. The kit contains:
AMP M/A-COM
Item Description Part No. Part No.
(Ref. Only)
Center Contact Holder 1055454-1 2098-5221-10
Dielectric Insert Tool 1055448-1 2098-5215-02
1055447-1 2098-5214-02
Dielectric Recess Tool 1055450-1 2098-5217-54
Fixture Sub-Assembly 1055439-1 2098-5206-54
Inserts .085 [2.16] (2) 1055441-1 2098-5208-54
Inserts .141 [3.58] (2) 1055440-1 2098-5207-54
1055442-1 2098-5209-02
Locator Tool 1055443-1 2098-5210-02
1055446-1 2098-5213-02
1055451-1 2098-5218-02
Retainer Ring Pliers 1055449-1 2098-5216-54
Solder Gauge .010 [0.25] 91362-6 2098-5516-02
Solder Gauge .015 [0.38] 91362-1 2098-5212-02
Solder Gauge .018 [0.46] 91362-2 2098-5211-02
Description AMP Part No. M/A-COM Part No. (Ref. Only)
Crimp Frame 1055831-1 2598-5196-54
Calibration Gauge 1055832-1 2598-5197-54
.141 [3.58] Cable Support 1055833-1 2598-5198-54
.085 [2.16] Cable Support 1055834-1 2598-5199-54
SMA Plug Anvil 1055836-1 2598-5201-54
SMA Jack Anvil 1055837-1 2598-5202-54
Type N Plug Anvil 1055838-1 2598-5203-54
Type N Jack Anvil 1055839-1 2598-5204-54
TNC Plug Anvil 1055840-1 2598-5205-54
TNC Jack Anvil 1055841-1 2598-5206-54
OSP Plug Anvil 1055842-1 2598-5207-54
OSP Jack Anvil 1055843-1 2598-5208-54
All tools may be purchased separately.
Crimp Frame
Gauge
Anvil
Cable Supports
Inserts
Locator Tools
Retainer Ring Pliers
Fixture Sub-Assembly
Solder Gauge
Dielectric Recess Tool
Center Contact Holder
Dielectric Insert Tool
Solder Assembly Kit
Brass SMA Connectors
AMP Kit Part Number
1055420-1
M/A-COM Kit Part Number
2098-5066-54
For installation of SMA
connectors to .035 [0.89]
and .141 [3.58] diameter
semi-rigid cable
tqca Electronics
RF Connectors
Application Tooling (Continued)
7061
7
RF Connectors
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
AMP M/A-COM
Description Part Number Part Number
(Ref. Only)
Crimp Tool 1060713-1 9098-5105-54
Die Change Tool 1060716-1 5698-5014-54
Hex Die A, B, C 1060714-1 5698-5015-54
Hex Die D, E 1060715-1 5698-5016-54
All tools may be purchased separately.
For the assembly of SMA connectors,
Accessory Kit Part Number 1055421-1 is required.
The kit contains:
SMA Crimp Tool
Accessory Kit
AMP Kit Part Number
1055421-1
M/A-COM Kit Part Number
2098-5067-54
For installation of SMA
connectors to flexible
braided cable. Crimp type
SMA connectors require
Hex Crimp Kit Part Number
1055236-1.
Description AMP M/A-COM Part Number
Part Number (Ref. Only)
Center Contact
Holder 1055454-1 2098-5221-10
Locator Tool 1055446-1 2098-5213-02
Locator Tool 1055451-1 2098-5218-02
Solder Gauge
.015 [0.38] 91362-1 2098-5212-02
All tools may be purchased separately.
The kit contains:
AMP M/A-COM
Hex Die Hex Die Die Hex Size For Use With
Part Number Part Number ±.003 [0.08] RG/U Cable
(Ref. Only)
A.105 178B & 196A
2.67
1060714-1 5698-5015-54 B .213 55B, 58C, 141A, 142B,
5.41 223, 303, & 400
C.128 174, 174B, 179, 187A,
3.25 188A, & 316
D.178 180B, 195A, & 122
1060715-1 5698-5016-54 4.52
E.255 59, 62A, 71B, 210, & 302
6.48
A basic instruction sheet, included with the kit, aids in proper die selection
AMP M/A-COM
Hex Die Hex Die Hex Size For Use With
Part Number Part Number ±.003 [0.08] RG/U Cable
(Ref. Only)
1055270-1 2098-0323-54 .151 RD316 Double Braid
3.84
Additional Dies Available
Die Change Tool
Hex Die
Crimp Tool
Locator Tool
Solder Gauge Center Contact Holder
MIL-C-22520/10-01
Equivalent Hex Crimp Kit
AMP Kit Part Number
1055236-1
M/A-COM Kit Part Number
2098-0105-54
For military specified appli-
cations requiring quick and
efficient cable to connector
attachment. Five popular
hex die sizes are available
to crimp the outer cable
conductor to connector
housings.
tqca Electronics
RF Connectors
Application Tooling (Continued)
7062 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Manual Trim and Point Tool
Tyco Electronics offers a
manual tool that performs
both trimming and pointing
operations. Tools are avail-
able for .141 [3.58] and .085
[2.16] diameter semi-rigid
cable. These hand-operated
tools are ideally suited for
engineering, small produc-
tion runs or field use. They
feature tungsten carbide
cutters for durability up to
30 times longer than the life
of a high speed steel cutter.
Replacement cutters are
interchangeable and may
be purchased separately.
AMP Tool M/A-COM Tool
Part Number Part Number Cable Trim Length
(Ref. Only)
1055811-1 2598-5116-54 RG-402/U .085 Fixed
(.141 [3.58]) 2.16
1055815-1 2598-5120-54 RG-405/U .070 Fixed
(.085 [2.16]) 1.78
1055823-1 2598-5137-54 RG-402/U Adjustable*
(.141 [3.58])
1055824-1 2598-5138-54 RG-405/U Adjustable*
(.085 [2.16])
*Adjustable trim length from .050 [1.27] to .140 [3.56].
Cable Benders for
Semi-Rigid Cable
Cable Bender
Description AMP M/A-COM Part Number Bend Radius*
Part Number (Ref. Only)
Cable Bender for 1055479-1 2098-5287-54 1/4 [6.4] 3/8 [9.8]
RG-405/U (.085 [2.16])
Cable Bender for 1055478-1 2098-5286-54 3/8 [9.8] 1/2 [12.7]
RG-402/U (.141 [3.58])
*Radius of the bend is measured from the centerline of the cable.
Trimming Tools for
Semi-Rigid Cable
For soldered semi-rigid
cable connectors using the
cable center conductor as
its contact. These tools are
optional for most installa-
tions but recommended
for optimum connector
performance.
Trim Tool
AMP M/A-COM
Description Part Number Part Number
(Ref. Only)
Trim Tool for SMA Connectors 1055455-1 2098-5272-02
RG-402/U (.141 [3.58])
Trim Tool for SSMA Connectors 1055465-1 2098-5269-02
RG-405/U (.085 [2.16])
Replacement Collets
AMP M/A-COM Part Number Cable
Part Number (Ref. Only)
1055825-1 2598-5145-54 RG-402/U
(.141 [3.58])
1055827-1 2598-5167-54 RG-405/U
(.085 [2.16])
Replacement Cutters
Trimmer: Part Number
1055813-1
Pointer: Part Number
1055814-1
Semi-Rigid Cable Tooling
The tools listed here are designed specifically to strip and
terminate semi-rigid cable. These tools operate basically the
same as the flexible cable tools, in that they produce uniform
terminations time after time, without heat damage from
soldering.
Hand Tool for BNC and TNC
Semi-Rigid Cable Connectors
Part Number 59980-1
Frame only — does not include
dies and locator
Stripping Tools
The hand-operated AMP Coaxial Cable Stripper features
interchangeable, color-coded blade cassettes and V-blocks
to accommodate 2- or 3-step stripping for cable diameters
ranging from 2.54 [.10] through 7.62 [.30]. You strip cable
by simply clamping and rotating the tool around the cable.
See Instruction Sheet IS 2766 for further information.
For Use With Tool No.
Connector Type
BNC Single Crimp 603995-1
BNC Commercial and 603995-2
UHF Miniature
UHF Standard 603995-3
BNC MIL Type Dual Crimp 603995-5
BNC Commercial Dual Crimp 603995-6
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RF Connectors
Application Tooling (Continued)
7063
7
RF Connectors
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Cable Trimmers
Description AMP M/A-COM Part Number
Part Number (Ref. Only)
RG-402/U (.141 [3.58]) 1055526-1 2098-5676-54
RG-405/U (.085 [2.16]) 1055530-1 2098-5686-54
Cable Pointers for
Production
Tyco Electronics cable
pointers are designed to
point straight and bent
cables and are adjustable
for desired center conduc-
tor length. The cable point-
ers cut 90° point on copper
as well as copper-clad
center conductors.
Cable Pointers
AMP M/A-COM
AMP M/A-COM Replacement Replacement
Description Part Number Part Number Cable Cutter Cutter
(Ref. Only) Part Number Part Number
(Ref. Only)
Single Pointer 1055525-1 2098-5675-54 RG-402/U
(.141 [3.58]) 1055529-1 2098-5681-54
Single Pointer 1080269-1 2098-5685-54 RG-405/U
(.085 [2.16])
Replacement Hardware
Description AMP M/A-COM Part Number
Part Number (Ref. Only)
Saw Blade 1055524-1 2098-5674-54
Trim Saw Block 1055527-1 2098-5678-54
(.141 [3.58])
Trim Saw Block 1055528-1 2098-5679-54
(.085 [2.16])
Cable Trimmers for
Production
Tyco Electronics cable
trimmers are designed for
production trimming of
RG-402/U (.141 [3.58]) and
RG-405/U (.085 [2.16])
coaxial cables in preparation
for connector installation.
The trimming operation pro-
duces an unusually clean,
burr-free cut with minimum
smear. The length and
depth of cut are adjustable.
Replacement hardware can
be used with either tool.
AMP M/A-COM
Connector Type Gauge Kit Gauge Kit
Part Number Part Number
(Ref. Only)
SMA Jack 1055496-1 2098-5455-54
Plug 1055497-1 2098-5456-54
Interface Inspection Gauges
Tyco Electronics offers
Connector Interface
Gauges. They have shock
proof and fully jeweled dial
indicators. The rugged con-
struction of the dial mecha-
nism minimizes the need for
repair or replacement.
The gauge heads are
manufactured from a corro-
sion resistant, hardening
stainless steel which is heat
treated for longer life. All
critical surfaces are ground
and lapped for precision fit
and superior surface finish.
The heads are securely
fastened onto the dial
indicator for no movement
between the gauge head
and the dial indicator
spindle allowing for precise
measurements.
Like the gauge heads, the
plungers are specially
designed to provide
strength and durability.
SMA Interface Example
tqca Electronics [—3 > 7
RF Connectors
Application Tooling (Continued)
7064 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Fixture Sub-Assembly
Retainer
Ring Pliers
Dielectric Insert Tool
Solder Gauge
Center Contact Holder
Dielectric Recess Tool
Locator Tools
Inserts
SSMA Connectors
AMP Kit Part Number
1055466-1
M/A-COM Kit Part Number
2098-5270-54
For installation of SSMA
connectors to .070 [1.78]
and .085 [2.16] diameter
semi-rigid cable.
AMP M/A-COM
Item Description Part No. Part No.
(Ref. Only)
Center Contact Holder 1055463-1 2098-5237-10
Dielectric Insert Tool 1055458-1 2098-5233-02
1055459-1 2098-5234-02
Dielectric Recess Tool 1055460-1 2098-5235-54
Fixture Sub-Assembly 1055439-1 2098-5206-54
Inserts .070 [1.78] (2) 1055547-1 2098-5831-54
Inserts .085 [2.16] (2) 1055441-1 2098-5208-54
1055461-1 2098-5236-02
Locator Tool 1055464-1 2098-5238-02
1055456-1 2098-5231-02
1055457-1 2098-5232-02
Retainer Ring Pliers 1055449-1 2098-5216-54
Solder Gauge .015 [0.38] 91362-1 2098-5212-02
All tools may be purchased separately.
For quick and efficient cable
to connector attachment.
Five popular hex die sizes
are available to crimp the
outer cable conductor to
connector housings.
AMP M/A-COM
Item Description Part No. Part No.
(Ref. Only)
Crimp Tool 1055780-1 2598-5006-54
Hex Die A, B, C 1055781-1 2598-5007-54
Hex Die D, E 1055782-1 2598-5008-54
All tools may be purchased separately.
For the assembly of SMA connectors, Accessory Kit Part Number
2098-5067-54 is required. For SSMA connectors, Accessory Kit Part Number
2098-5272-54 is required.
AMP M/A-COM
Hex Die Hex Die Die Hex Size For Use With
Part Number Part Number ±.003 [0.08] RG/U Cable
(Ref. Only)
A.105 178B & 196A
2.67
1055781-1 2598-5007-54 B .213 55B, 58C, 141A, 142B,
5.41 223, 303, & 400
C.128 174, 174B, 179, 187A,
3.25 188A, & 316
D.178 180B, 195A, & 122
1055782-1 2598-5008-54 4.52
E.255 59, 62A, 71B, 210, & 302
6.48
Econo-Crimp Assembly Kit
AMP Kit Part Number
1055779-1
M/A-COM Kit Part Number
2598-5005-54
Crimp Tool
Hex Die
SSMA Crimp Tool Accessories
AMP Kit Part Number 1055467-1
M/A-COM Kit Model Number T-550
For installation of SSMA
connectors to flexible
braided cable. Crimp type
SSMA connectors require
Hex Crimp Kit Part Number
1055779-1.
Description AMP M/A-COM Part Number
Part Number (Ref. Only)
Center Contact
Holder 1055463-1 2098-5237-10
Locator Tool 1055461-1 2098-5236-02
1055464-1 2098-5238-02
All tools may be purchased separately.
Locator Tool Center Contact Holder

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