2008900001 Prod Spec Datasheet by Molex

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molexa EDGELOCK CONNECTOR SYSTEM REVISION. ECR/ECN \NFORMATION. E SHEET No. w % DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. 2008900001 PS
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
1 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
EDGELOCK CONNECTOR SYSTEM
1.0 SCOPE
This Product Specification covers the 2.0mm EdgeLock Connector series terminated with 22 to
24 AWG wire tin plating option.
2.0 PRODUCT DESCRIPTION
The connector is made in 2, 4, 6 & 8 single row circuit sizes which can accommodate
1.20mm and 1.60mm PCB Thickness. The housings accept wire ranges 22-24AWG UL 1061
style and 24 AWG UL1007/1569 style.
2.1 PRODUCT NAME AND SERIES NUMBER(S):
SL NO
DESCRIPTION
SERIES
1
EdgeLock Crimp Terminal
200449
2
EdgeLock WTE housing
200890
2.2 DIMENSIONS, MATERIALS, PLATINGS, MARKINGS & SPECIFICATION.
Refer See PSD-2008900206, PSD-2004490001
Packing specification: 2004490001PK, 208900001PK
Application Tooling Specification for 24 AWG UL1007: ATS-639039900
Application Tooling Specification for 22-24 AWG UL1061 ATS-639039800
Application Tooling Specification for Extractor Tool- ATS-638135700
2.3 SAFETY AGENCY APPROVALS
UL APPORVAL IN PROGRESS.
3.0 RATINGS
3.1 VOLTAGE
125 Volts
3.2 CURRENT AND APPLICABLE WIRES
Current is dependent on connector size, ambient temperature, PCB Track width and
related factors. Actual current rating dependent and should be evaluated for each use.
AWG Amps Outside Insulation Diameter
22-24 AWG 3.0 1.10mm to 1.40mm (nominal)
4.1 TEMPERATURE
Operating: - 40°C to + 105°C
molexa Note: 2008900001 PS REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
2 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
4.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Mate the connectors with PCB: apply a
maximum voltage of 20 mV and a current of
100 mA.
EIA-364-23C
15 milliohms
MAXIMUM
[initial]
2
Insulation
Resistance
Mated the connectors with PCB: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
EIA-364-21D
1000 Megohms
MINIMUM
3
Dielectric
Withstanding
Voltage
Mate the connector with PCB: apply a voltage
of {two times the rated voltage plus 1000
volts} VAC for 1 minute between adjacent
terminals and between terminals to ground.
EIA-364-20D
No breakdown;
current leakage < 5 mA
4
Temperature
Rise
Mate connectors with PCB: measure the
temperature rise at the rated current
EIA-364-70 Method 2
Temperature rise:
+30°C MAXIMUM
Above ambient
5
Temperature rise
Versus current
(18-day stability test)
PCB Per EIA-364-55
Mate connectors: measure the temperature
rise at the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
+30°C above ambient
Note: Current rating is greatly depends on the PCB parameters such as pad width, pad
thickness and track length. Hence Molex recommends to test the product at system level
to ensure the current rating.
molex: REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0. EC N : DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 2008900001 PS
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
3 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5
Terminal Insertion
Force
Insert the crimped terminal into the housing
at a speed rate of 25 +/-6mm per minute.
9.80 N (Max)
6
Terminal Retention
force
Apply axial pull out force at a speed rate of
25 +/- 6mm per minute on the terminal
assembled in the housing.
9.80 N (Min)
7
Connector Insertion/
Withdrawal Forces
with PCB
Insert connector into the PCB at a rate of
25 ± 6 mm per minute with latch deactivated
condition.
5.0N Max. /Circuit. (Connector
Insertion Force)
2.0N Min. /Circuit (Connector
Withdrawal Force)
8
Housing Latch
Retention Force
Pull the housing without disengaging the
latch at a rate of 25 ± 6 mm per minute.
29.4 N
MINIMUM retention force
molexa REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. 2008900001 PS
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
4 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.2 MECHANICAL REQUIREMENTS (Continued)
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
9
Durability
EIA-364-1000
Test Group-7
Insert and withdraw connectors 30 times at a
maximum rate of 10 cycles per minute prior to
environmental tests.
Contact Resistance
10 milliohms MAXIMUM
(change from initial)
Dielectric Withstanding
Voltage: No breakdown;
current leakage < 5 mA
&
Visual: No Damage
10
Vibration
(Random)
EIA-364-1000 Test
Group 3
Mate connectors and vibrate per EIA 364 28F,
test condition VII. Test condition letter D.
(Acceleration 3.1 g).
Contact Resistance
10 milliohms MAXIMUM
(change from initial)
&
Discontinuity < 1
microsecond
11
Shock
(Mechanical)
EIA-364-1000 Test
Group 3
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X, ±Y, ±Z axes (18 shocks total).
EIA-364-27C Test Condition A Table 1.
Contact Resistance
10 milliohms MAXIMUM
(change from initial])
&
Discontinuity < 1
microsecond
12
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch).
As per UL1977 Edition 2.
For 22 AWG and 24 AWG :
23.1 N Min
molexa Temgeralure “C Duration Minutes REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. 2008900001 PS
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
5 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
13
Shock
(Thermal)
EIA-364-1000
Test Group 2
Mate connectors; expose to 5 cycles of:
Temperature °C Duration (Minutes)
-55 +0/-3 30
+25 ±10° 5 MAXIMUM
+105 +3/-0 30
+25 ±10° 5 MAXIMUM
As per EIA-364-32G Test condition II,
Method A.
Contact Resistance
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
14
Temperature Life
EIA-364-1000
Test Group 1
Mate connectors; expose to:
505 hours at 105 °±2 °C
Contact Resistance
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
15
Cold Resistance
EIA-364-1000 Test
Group 1A
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C.
Contact Resistance
10 milliohms MAXIMUM
&
Visual: No Damage
16
Thermal Cycling
EIA-364-1000
Test Group 5
Cycle the connector between 15 °C ± 3 °C
and 85 °C ± 3 °C. Humidity is not
controlled.
Contact Resistance
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
17
Temperature and
Humidity Cyclic
EIA-364-1000
Test Group 2
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature 25 ± 3°C at 80 ± 5%
relative humidity and 65 ± 3°C at 50 ± 5%
relative humidity; dwell time of 1.0 hour;
ramp time of 0.5 hours.
Contact Resistance
10 milliohms MAXIMUM
(change from initial)
Visual: No Damage
Test Group 1 Test Group 1A Test Group 2 Initial Contact Resistance Durability (Preconditioning) Initial Contact Resistance Initial Contact Resistance Durability (Preconditioning) Durability (Preconditioning) Contact Resistance Contact Resistance Temperature Life Contact Resistance Reseating Contact Resistance Contact Resistance Thermal Shock Cold Resistance Contact Resistance Contact Resistance Temperature & Humidity Cyclic Reseating Contact Resistance Reseating Contact Resistance Contact Resistance 2008900001 PS REVISION. ECR/ECN INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY.
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
6 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
6.0 TEST SEQUENCES
Test Group 5 Initial Contact Test Group 3 Resistance Durability Initial Contact (Preconditioning) Resistance Contact Resistance Durability (Preconditioning) Contact Resistance Temperature Life (Preconditioning) Contact Resistance Temperature Life (Preconditioning) Contact Resistance (Low Level) Vibration Thermal Cyclicling 150 Cycles Contact Resistance ’— Test Group 7 §—J '— Dielectric Withstand Voltage N—J ’— lnitial Contact Resistance I l Durability 7 c Thermal Cyclicling 300 Cycles Contact Resistance MechanicalShock Contact Resistance Contact Resistance Thermal Cyclicling 500 Cycles Contact Resistance l Contact Resistance I l Dielectric Withstand Voltage r c Reseating Contact Resistance 2008900001 PS REVISION. ECR/ECN INFORMATION. TITLE. SHEET N0. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED BY. CHECKED BY. APPROVED BY.
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
7 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
Note : 2008900001 PS m REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY.
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR
EDGELOCK CONNECTOR SYSTEM
SHEET No.
A1
EC No:
123177
8 of 8
DATE:
2017/10/12
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
2008900001PS
BR02/SCHONG03
SHCHU
YSOOKIM02
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
Test Group
A
B
C
D
E
F
G
H
Test or Examination
Examination of the connector(s)
1,5
1
1
1
1
1
1
1
Low Level Contact Resistance
(LLCR)
2,4
Insulation Resistance
2
Dielectric Withstanding Voltage
2
Current Rating (Temperature
Rise)
3
Connector Insertion/
Withdrawal Forces with PCB
2
Terminal Insertion Force
2
Terminal Retention force
2
Housing Latch Retention Force
2
Wire Pullout Force
2
Note :
Durability -Pre-conditioning- 20 Cycles.
Reseating- 3X
Temperature Life Preconditioning- 1050C-268 Hours.
7.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
8.0 OTHER INFORMATION:
Molex strongly recommends to plate mating areas with tin plating to meet the specified durability cycle
and contact resistance.
Molex recommends that the entry zone and mating zone on the PCB should be smooth, flat and free from
burr, sharp edges & the mating zone should be free from insulation coating and flux.
i> To ensure safe entry.
ii> To avoid terminal plating peel-off.
iii> To ensure proper conductor contact

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