EDGEMATE Product Spec Datasheet by Molex

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D molexfi' C REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0. EC N : DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS-172160-0001
PRODUCT SPECIFICATION
EDGEMATE
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
EDGEMATE
SHEET No.
B3
EC No:
UCP2016-1714
1 of 4
DATE:
10/29/2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-172160-0001
MKIPPER
JBELL
FSMITH-ROEMER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
1.0 SCOPE
This Product Specification covers the 3.96 mm (.156 inch) centerline (pitch) EdgeMate Connector
System when terminated with 18-20 Awg wire.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
Crimp Terminals: 172160
Crimp Housings: 172159, 172879
Other products conforming to this specification are noted on the individual drawings.
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Terminal Material: Phos. Bronze or Brass
Housing: Nylon
For more information on dimensions, materials, and plating see the individual drawings.
2.3 SAFETY AGENCY APPROVALS
UL File Number …….. E29179
CSA ………………......TBD
TUV……………………TBD
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 Cosmetic Specification: PS-45499-002
4.0 RATINGS
4.1 SAFETY AGENCY RATINGS
UL Voltage Rating: 600VAC RMS or DC
UL Temperature Rating: 105°C
4.2 CURRENT PER CIRCUIT (Current is dependent on connector size, contact material, plating,
ambient temperature, printed circuit board characteristics and related factors. Actual current
rating is application dependent and should be evaluated for each application.)
Phos Bronze Brass
18 Awg Wire: 7.00 Amps Max 5.00 Amps Max
20 Awg Wire: 6.25 Amps Max 4.78 Amps Max
4.3 TEMPERATURE
Brass Terminals
Phos Bronze Terminals
Operating Temperature
-40°C to +80°C*
-40°C to +105°C*
Non-Operating Temperature
-40°C to +105°C**
-40°C to +105°C
*including terminal temperature rise in applying electrical current.
**parts not mated
D PS-172160-0001 REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY.
PRODUCT SPECIFICATION
EDGEMATE
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
EDGEMATE
SHEET No.
B3
EC No:
UCP2016-1714
2 of 4
DATE:
10/29/2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-172160-0001
MKIPPER
JBELL
FSMITH-ROEMER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Contact Resistance
(Low Level)
Mate connectors: apply a maximum voltage of 20
mV and a current of 100 mA.
10 milliohms
MAXIMUM
[initial]
Contact Resistance
Of Wire Termination
(Low Level)
Terminate the applicable wire to the terminal and
measure wire using a voltage of 20 mV and a
current of 100 mA.
2 milliohms
MAXIMUM
[initial]
Insulation Resistance
Unmate connector: apply a voltage of 500 VDC
between adjacent terminals and between terminals
to ground.
1000 Megohms
MINIMUM
Dielectric
Withstanding
Voltage
Unmate connectors: apply a voltage of {two times
the rated voltage plus 1000 volts} VAC for 1 minute
between adjacent terminals and between terminals
to ground.
No breakdown
Capacitance
Measure between adjacent terminals at 1 MHz.
1.2 picofarads
MAXIMUM
Temperature Rise
(via Current Cycling)
Mate connectors: measure the temperature rise at
the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15 minutes
OFF per hour)
3) 96 hours (steady state)
Temperature rise:
+30°C MAXIMUM
D molex“ C REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. PS-172160-0001
PRODUCT SPECIFICATION
EDGEMATE
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
EDGEMATE
SHEET No.
B3
EC No:
UCP2016-1714
3 of 4
DATE:
10/29/2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-172160-0001
MKIPPER
JBELL
FSMITH-ROEMER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal at a
rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces
will change with platings and materials.)
17.8 N (4.0 lbf)
MAXIMUM insertion force
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the housing at
a rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
(Forces will change with platings and materials.)
172159 Series:
35.6 N (8.0 lbf)
MINIMUM withdrawal force
172879 Series:
26.7 N (6.0 lbf)
MINIMUM withdrawal force
Durability
Mate connectors up to 25 cycles at a maximum rate
of 10 cycles per minute prior to Environmental
Tests.
10 milliohms MAXIMUM
(change from initial)
Vibration
(Random)
Mate connectors and vibrate per EIA 364-28, test
condition VII.
10 milliohms MAXIMUM
(change from initial) &
Discontinuity < 1 microsecond
Shock
(Mechanical)
Mate connectors and shock at 50 g's with ½ sine
wave (11 milliseconds) shocks in the ±X,±Y,±Z
axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial]) &
Discontinuity < 1 microsecond
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a rate of
25 ± 6 mm (1 ± ¼ inch) per minute. (For maximum
performance use Molex application tooling with
stranded tinned copper wire)
Wire pullout force depends on
crimp tooling. See relevant
Molex Application Tooling
Specification for requirements.
Normal Force
Apply a perpendicular force.
7.34 N (748 grams) average
D molex“ C Temperature °C Duration Minutes REVISION. ECR/ECN \NFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. PS-172160-0001
PRODUCT SPECIFICATION
EDGEMATE
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
EDGEMATE
SHEET No.
B3
EC No:
UCP2016-1714
4 of 4
DATE:
10/29/2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-172160-0001
MKIPPER
JBELL
FSMITH-ROEMER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.3 ENVIRONMENTAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Shock
(Thermal)
Mate connectors; expose to 5 cycles of:
Temperature °C Duration (Minutes)
-40 +0/-3 30
+25 ±10 5 MAXIMUM
+105 +3/-0 30
+25 ±10 5 MAXIMUM
10 milliohms MAXIMUM
(change from initial) &
Visual: No Damage
Thermal Aging
Mate connectors; expose to:
96 hours at 105 ± 2°C
10 milliohms MAXIMUM
(change from initial]) &
Visual: No Damage
Humidity
(Steady State)
Mate connectors: expose to a temperature
of 40 ± 2°C with a relative humidity of 90-
95% for 96 hours.
Note: Remove surface moisture and air dry
for 1 hour prior to measurements.
10 milliohms MAXIMUM
(change from initial) &
Dielectric Withstanding Voltage:
No Breakdown at 500 VAC &
Insulation Resistance:
1000 Megohms MINIMUM &
Visual: No Damage
Humidity
(Cyclic)
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature 25 ± C at 80 ± 5%
relative humidity and 65 ± 3°C at 50 ± 5%
relative humidity; dwell time of 1.0 hour;
ramp time of 0.5 hours.
{Note: Remove surface moisture and air dry
for 1 hour prior to measurements.}
10 milliohms MAXIMUM
(change from initial) &
Dielectric Withstanding Voltage:
No Breakdown at 500 VAC &
Insulation Resistance:
1000 Megohms MINIMUM &
Visual: No Damage
Cold Resistance
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial) &
Visual: No Damage
Corrosive
Atmosphere:
Flowing Mixed Gas
Mate connectors:
Test per EIA-364-65, method 2A
10 milliohms MAXIMUM
(change from initial) &
Visual: No Damage
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.

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