1728770001 Appl Spec Datasheet by Molex

View All Related Products | Download PDF Datasheet
AI molex V VALUSEAL SEALED CONNECTOR SYSTEM REVISION ECR/ECN INFORMATION SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
1 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
VALUSEAL SEALED CONNECTOR SYSTEM
WIRE TO WIRE 1x2 CKT
> molexz” C REVTSTON ECR/ECN INFORMATTON SHEET No. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED EV. APPROVED BY. AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
2 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
SCOPE
This specification covers the requirements for the application of Valuseal wire to wire sealed
connector system.
TABLE OF CONTENTS
Section 1: Product Introduction
Section 2: Product Summary
Section 3: Plug connector Assembly
Section 4: Receptacle connector Assembly
Section 5: Cavity plug Assembly
Section 6: WTW Connector Assembly
Section 7: Service Instructions
Section 8: Connector/Cable Clamping
Section 9: General application notes
Section 1: Product Introduction
Product Description
Series number
Plug Housing with Integrated seal
172877
Receptacle Housing with Integrated seal
172878
Male crimp terminal
173041
Female crimp terminal
173042
Void plug
173061
Ma‘e Terminals Matt seal REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BV: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
3 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Section 2: Product Summary
1. Plug assembly details
Perimeter seal
Plug housing
Matt seal
Male Terminals
Male Terminal for Plug Housing
REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BV: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
4 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
2. Receptacle assembly details
Receptacle housing
Terminals
Ring seal
Female Terminal for Receptacle housing
) molex' C REVISION ECR/ECN INFORMATION SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
5 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Section 3: Plug connector Assembly
Male Terminal Insertion
1. Place the plug housing on the flat surface and hold by left hand as shown in figure 1.
Fig 1
2. Hold male terminal in vertical position with right hand.
Hold the terminal at a distance of 10-15 mm from insulation crimped area as shown in fig 2.
Fig 2 Fig 3
No orienation is
needed during
terminal assembly
into housing (terminal
can be inserted in
360° direction)
(é) REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BV: CHECKED BV: APPROVED BV: AS-1 72877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
6 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
3. Insert the terminal gently into the housing as shown in fig 3. (Change the finger position after intial
insertion to press the terminal further inside)
4. Push the terminal into the hole till the terminal reaches the dead end position (till it bottoms out) in the
housing. Pull the terminal back gently to ensure that terminal is seated properly in the housing as shown
in fig 4.
Fig 4
5. Insert terminals into both circuits and complete the insertion as shown in fig 5.
Fig 5
6. Reverse the assembled housing and carry out the visual inspection for terminal position, skiving etc…
> molexz” C REVISION ECR/ECN INFORMATION SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
7 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Section 4: Receptacle connector Assembly
Female Terminal Insertion
1. Place the receptacle housing on the flat surface and hold by left hand as shown in figure 6.
Fig 6
2. Hold female terminal in vertical position with right hand.
Hold the terminal at a distance of 10-15 mm from insulation crimped area per figure 7.
Fig 7 Fig 8
REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
8 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
3. Insert the terminal gently into the housing as shown figure 8.
No terminal orienation is needed to the assembly(terminal can be iserted in 360° direction)
(Change the finger position after intial insertion to press the terminal further inside)
Fig 9
4. Push the terminal into the hole till the terminal reaches the dead end position in the housing as shown in
figure 9. Pull the terminal back gently to ensure that terminal is seated properly in the housing as shown
in figure 10.
Fig 10
(é) REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BV: CHECKED BV: APPROVED BV: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
9 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
5. Insert terminals into both circuits and complete the insertion as shown in fig 11.
Fig 11
6. Reverse the assembled housing and carry out the visual inspection for terminal position, skiving etc…
Section 5: Cavity plug installation
1. Place the plug/receptacle housing on the flat surface as shown in fig 12.
Hold cavity plug in vertical position with right hand & align the cavity plug into the housing hole as
shown in fig 13.
Fig 12 Fig 13
(E) REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
10 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
2. Press the cavity plug into the housing slot till the plug fits into its position.
Fig 14
3. Above procedure to be followed wherever void positions are identified. Cavity plug insertion procedure
is same for both plug and receptacle housing.
Section 6: WTW Connector Assembly
1. Hold the plug connector assembly and receptacle connector assembly as shown in fig 15.
Align connector system latch features and begin mating process along the same axis.
Fig 15
(E) REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BV: CHECKED BV: APPROVED BV: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
11 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
2. Press the receptacle housing latch until the latch locks (observe for “CLICK” sound)
Fig 16
Fig 17
) molexz C REVISION ECR/ECN INFORMATION SHEET N0. EC No. DATE. DOCUMENT NUMBER. CREATED / REVISED BY. CHECKED BY. APPROVED BY. AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
12 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Section 7: Service instructions
A. Connector unmating instructions
1. Press the latch lever on receptacle assembly to disengage the latch and pull the plug assembly as
shown in fig 18 and fig 19.
Fig 18
Fig 19
) molex' C REVISION ECR/ECN INFORMATION SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
13 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
B. Male Terminal removal
1. Using the extractor tool # 11030002, insert the extractor tool into the male terminal to be serviced.
2. Push extractor tool straight down gently and apply pressure to release locking tabs. This motion will
release the locking tabs. Pull the terminal gently by supporting the finger at the bottom face of
connector.
Pull the terminal gently until the front portion of the terminal protrudes from connector bottom face as
shown in below fig 20
Fig 20
3. Extracted terminal should be removed from the housing and replace with new crimp terminal in same
circuit.
) molex' C REVISION ECR/ECN INFORMATION SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
14 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
C. Female Terminal removal
1. Using the extractor tool # 11030002, insert the extractor tool into the male terminal to be serviced.
2. Push extractor tool straight down gently and apply pressure to release locking finger. This motion will
release the locking finger. Pull the terminal gently by supporting the finger at the bottom face of
connector. Pull the terminal gently until the front portion of the terminal protrudes from connector
bottom face as shown in fig 21
Fig 21
3. Extracted terminal should be removed from the housing and replace with new crimp terminal in same
circuit.
REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-172877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
15 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
D. Cavity/Void plug removal
1. Using the extractor tool # 11030002, insert the extractor tool into the cavity/void plug to be serviced.
2. Push extractor tool straight down gently and apply pressure to release locking steps in cavity plug. Pull
the Cavity / Void plug gently by supporting the finger at the bottom face of connector. Pull the cavity
plug gently until the front portion of the cavity plug protrudes from connector bottom face as shown in
fig 22 & 23.
Fig 22 Fig 23
3. Cavity plug removal / Extraction procedure is same for both plug and receptacle housing.
(é) REVISION ECR/ECN INFORMATION SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BV: CHECKED BV: APPROVED EV: AS-1 72877-0001
APPLICATION SPECIFICATION
REVISION
ECR/ECN INFORMATION
Application Specification
Valuseal sealed connector system
SHEET No.
A1
EC No:
110733
16 of 16
DATE:
30/11/2016
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
AS-172877-0001
Ishwar G
Ishwar G
KP
TEMPLATE FILENAME: CRIMP_SPEC[SIZE_A](V.1).DOC
Section 8: Connector/Cable Clamping
Fig 22
It is recommended to tie the cables (both side) at a distance of approximately 30-60 mm from the
housing surface and cable should be straight to avoid the strain at sealing area per the fig 22.
Section 9: General application notes
Appearance:
Parts conform to class "C" requirements of cosmetic specification PS-45499-002
40.0
30-60 mm
30-60 mm

Products related to this Datasheet

CONN PLUG HSG 2POS 4.00MM
Available Quantity: 0
Unit Price: 0
CONN RCPT HSG 2POS 4.00MM
Available Quantity: 0
Unit Price: 0
CONN PIN 16-18AWG CRIMP TIN
Available Quantity: 0
Unit Price: 0
CONN SOCKET 16-18AWG CRIMP TIN
Available Quantity: 0
Unit Price: 0
CONN PIN 16-18AWG CRIMP TIN
Available Quantity: 0
Unit Price: 0
CONN SOCKET 16-18AWG CRIMP TIN
Available Quantity: 0
Unit Price: 0